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"Conventional" Diecasting :
Larger machines, more cavities slower speed.
"Multi-slide" Diecasting :
Small machine with 4 to 6 slides. Less cavities ( many cases only one ). Shorter cycle time. |
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"Multi-slide" |
"Conventional" |
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Number of cavities
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1 |
4 |
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No. of movement required |
4 in machine |
2+2 built in tool |
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Tooling cost |
$15,000 |
$25,000 |
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Cycle time |
2.5 sec. |
30 sec. |
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Production per hr |
1,440 |
480 |
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Cost per hr |
$120.00 |
$60.00 |
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Cost per 1,000 parts |
$83.33 |
$125.00 |
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Tool life ( No. of 1,000 shots ) |
1,500 |
1,000 |
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Tool life ( No. of 1,000 parts ) |
1,500 |
4,000 |
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Tool cost per 1,000 pieces |
$10.00 |
$6.25 |
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Total cost per 1,000 pieces |
$93.33 |
$131.25 |
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Saving per 1,000 pieces |
$37.92 |
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Saving if quantity is 2,000,000 pieces |
$75,833 |
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All customers' parts drawings are evaluated and recommendations are made that will reduce costs and improve quality.
All tools are designed with the input from Ferenc Gutai, the tooling & production specialists together with the designer. |
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Cavity machining, final touches assembly and fitting is done in-house.
This die has produced 16 million parts without a single part being out of specification.Tolerance is 0.03mm on dia. |
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